THE BASICS
1. What drives grout consumption
Three variables rule: tile size (small tile has far more lineal feet of joint per sq ft), joint width (a 3/16 in joint takes almost double a 1/8 in one), and tile thickness — deeper tiles hold deeper joints.
A 12×12 floor with 1/8 in joints consumes about 6 lb per 100 sq ft; the same floor at 3/16 in rises toward 9-10 lb. Large 24×24 formats drop to roughly 3 lb per 100 sq ft: fewer joints per area.
FIGURES
2. The formula behind the charts
The industry worksheet (metric version of the TCNA table) is pure geometry: joint volume per area = (length + width) ÷ (length × width) × joint width × tile thickness, all in the same units; mass comes from multiplying by grout density (1.6 g/cm³ ≈ 100 lb/ft³) plus about 10% application loss.
You don't have to run it by hand: the grout calculator in our toolbox does it with your exact tile format and joint width, in metric (kg/m²) with easy pound conversion (1 kg ≈ 2.2 lb).
FIGURES
3. Typical figures by tile format
These references assume cement grout with 5/16 in thick tile. Formats differ by up to 2×: never use the same number for mosaic and for 24×24 — run your own case through the calculator.
| Tile format | 1/8 in (3 mm) joints | 3/16 in (5 mm) joints |
|---|---|---|
| 12 × 12 in | ≈ 5.8 lb | ≈ 9.7 lb |
| 12 × 24 in | ≈ 4.3 lb | ≈ 7.2 lb |
| 18 × 18 in | ≈ 3.9 lb | ≈ 6.5 lb |
| 24 × 24 in | ≈ 2.9 lb | ≈ 4.8 lb |
Figures from the joint-volume formula with 1.6 g/cm³ density. The coverage chart printed on your bag includes wash waste and may show lower yields — follow it for critical jobs.
SHOPPING
4. How many bags to buy
Cement grout ships in 10 and 25 lb bags (plus small repair pails). A 25 lb bag covers about 400 sq ft of 12×12 tile with 1/8 in joints — most rooms take one bag with plenty left for the final wash.
Buy the full bag: opened grout absorbs humidity and won't survive a second session. The bag's coverage chart overrides any rule of thumb, and epoxy grouts are sold as two-part kits measured per area — follow the kit, not pounds.
Ready to skip the math?
Calculate grout for my floor